Is there anyone out there?
Yesterday I got the windows in both doors. They roll up and down, but the new weatherstripping make it a little harder to roll either way. I suspect it will get better with more use.
Today was one of those days on the other end of the spectrum. I thought this would be a nice day to figure out how to do my wiper motor location. I came up with a plan I thought would work. I made a cardboard pattern and it looked great. Made a steel version, it looked great. Clamped it in place, with the motor attached, made a few measurements, and it looked like it was going to clear the defrosted duct work perfectly. I removed the motor from the bracket and welded the bracket to the pinch weld under the windshield. I even put a piece of metal between where I was welding and the glass so I didn't hurt the glass. It went great. I had the bracket welded to the truck, and bolted the motor to the bracket, still going good. Then I installed the defroster duct work.
The duct work wouldn't line up with the mounting holes it was mounted in. With the motor mounted on the bracket, it was lifting the duct work about 1/4" too high, and held it about a 1/4" too far out from where it needed to be. Unfortunately, I welded the bolts that held the motor to the bracket because getting access to the back side to tighten the bolts would have been very hard. Of course, removing the bolts is not something that can be done while the bracket is welded to the cab. The motor is bolted to the bracket with three bolts, two bolts on the right side of the bracket, one at the top, and one at the bottom. The third bolt matches the height of the lower bolt and is on the left side of the bracket. I ended up cutting the bracket in 1/2, about midway between the top and the bottom bolts. That left me with the one top bolt on the one side, and a 1 1/2" high top 1/2 of the bracket still welded in the cab, and the lower 1/2 of the bracket with the two lower bolts welded to it. I quit for the day at that point.
I believe if I lower the wiper motor bracket 2" and shift it towards the passenger side about an inch, the entire motor will fit under the defroster duct work and it will make removing and installing the motor, and making the wiper linkage easier. I can add a new top 1/2 to my bracket, and then I can drill another hole and bolt the lower section to the upper section. I will probably need to add a brace off the bottom of the dash as well for support.
I only had about 6 hours in designing, building the bracket, then welding it into a precarious position a couple inches from the new windshield and rubber gasket, only to cut it in 1/2 so I can modify it. Sometimes you have those days. At least I know one thing that won't work, tomorrow is another chance to get it right. Gene
Yesterday I got the windows in both doors. They roll up and down, but the new weatherstripping make it a little harder to roll either way. I suspect it will get better with more use.
Today was one of those days on the other end of the spectrum. I thought this would be a nice day to figure out how to do my wiper motor location. I came up with a plan I thought would work. I made a cardboard pattern and it looked great. Made a steel version, it looked great. Clamped it in place, with the motor attached, made a few measurements, and it looked like it was going to clear the defrosted duct work perfectly. I removed the motor from the bracket and welded the bracket to the pinch weld under the windshield. I even put a piece of metal between where I was welding and the glass so I didn't hurt the glass. It went great. I had the bracket welded to the truck, and bolted the motor to the bracket, still going good. Then I installed the defroster duct work.
The duct work wouldn't line up with the mounting holes it was mounted in. With the motor mounted on the bracket, it was lifting the duct work about 1/4" too high, and held it about a 1/4" too far out from where it needed to be. Unfortunately, I welded the bolts that held the motor to the bracket because getting access to the back side to tighten the bolts would have been very hard. Of course, removing the bolts is not something that can be done while the bracket is welded to the cab. The motor is bolted to the bracket with three bolts, two bolts on the right side of the bracket, one at the top, and one at the bottom. The third bolt matches the height of the lower bolt and is on the left side of the bracket. I ended up cutting the bracket in 1/2, about midway between the top and the bottom bolts. That left me with the one top bolt on the one side, and a 1 1/2" high top 1/2 of the bracket still welded in the cab, and the lower 1/2 of the bracket with the two lower bolts welded to it. I quit for the day at that point.
I believe if I lower the wiper motor bracket 2" and shift it towards the passenger side about an inch, the entire motor will fit under the defroster duct work and it will make removing and installing the motor, and making the wiper linkage easier. I can add a new top 1/2 to my bracket, and then I can drill another hole and bolt the lower section to the upper section. I will probably need to add a brace off the bottom of the dash as well for support.
I only had about 6 hours in designing, building the bracket, then welding it into a precarious position a couple inches from the new windshield and rubber gasket, only to cut it in 1/2 so I can modify it. Sometimes you have those days. At least I know one thing that won't work, tomorrow is another chance to get it right. Gene
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